Mīkini Wili Kūpono ʻElua ʻaoʻao no ka wafer SiC Sapphire Si

Wehewehe Pōkole:

ʻO ka Mīkini Wili Kūpono ʻElua ʻaoʻao kahi hopena hanauna hou i hoʻolālā ʻia no ka hana pololei kiʻekiʻe o nā ʻili ʻelua o kahi ʻāpana hana i ka manawa like. Ma ka wili ʻana i nā ʻaoʻao o luna a me lalo i ka manawa like, hōʻoia ka mīkini i ka parallelism kūikawā (≤0.002 mm) a me kahi ʻili palupalu loa (Ra ≤0.1 μm). ʻO kēia hiki ke hoʻolilo i ka Mīkini Wili Kūpono ʻElua ʻaoʻao i mea nui o nā lako ma nā ʻoihana e like me ke kaʻa, ka hoʻopili semiconductor, nā mīkini kikoʻī, nā optics, a me ka aerospace.

E leka uila mai iā mākou

Nā hiʻohiʻona

Kiʻikuhi kikoʻī

Hoʻolauna i nā lako wili pololei ʻaoʻao pālua

ʻO ka lako wili pololei ʻelua ʻaoʻao he mea hana mīkini holomua i hana ʻia no ka hana synchronous o nā ʻili ʻelua o kahi ʻāpana hana. Hāʻawi ia i ka pālahalaha maikaʻi loa a me ka laumania o ka ʻili ma ka wili ʻana i nā ʻaoʻao o luna a me lalo i ka manawa like. He kūpono loa kēia ʻenehana no kahi ʻano mea ākea, e uhi ana i nā metala (kila kila, titanium, nā mea hoʻohuihui alumini), nā mea ʻole metala (nā keramika loea, ke aniani optical), a me nā polymers ʻenekinia. Mahalo i kāna hana ʻili pālua, hoʻokō ka ʻōnaehana i ka parallelism maikaʻi loa (≤0.002 mm) a me ka ʻili ultra-fine roughness (Ra ≤0.1 μm), e lilo ia i mea nui loa i ka ʻenekinia kaʻa, microelectronics, precision bearings, aerospace, a me ka hana optical.

I ka hoʻohālikelike ʻia me nā wili ʻaoʻao hoʻokahi, hāʻawi kēia ʻōnaehana ʻelua-maka i ka throughput kiʻekiʻe a me ka hoʻemi ʻana i nā hewa hoʻonohonoho, ʻoiai ua hōʻoia ʻia ka pololei o ka clamping e ke kaʻina hana mīkini like. I ka hui pū ʻana me nā modula automated e like me ka hoʻouka/wehe ʻana robotic, ka mana ikaika loop pani, a me ka nānā ʻana i ka dimensional pūnaewele, hoʻohui pono nā lako i nā hale hana akamai a me nā wahi hana nui.

mīkini wili pololei ʻaoʻao pālua no nā metala ʻaʻole metala keramika plastik 1 ʻaoʻao

ʻIkepili ʻenehana — Nā lako wili pololei ʻaoʻao pālua

Mea	Nā kikoʻī	Mea	Nā kikoʻī
Ka nui o ka papa wili	φ700 × 50 mm	Kaomi kiʻekiʻe loa	1000 kgf
Ana o ka mea lawe	φ238 mm	Ka wikiwiki o ka papa luna	≤160 rpm
Helu mea lawe	6	Ka wikiwiki o ka pā haʻahaʻa	≤160 rpm
Mānoanoa o ka ʻāpana hana	≤75 mm	Ka hoʻohuli ʻana o ka huila lā	≤85 rpm
Anawaena o ka mea hana	≤φ180 mm	Ke kihi lima hoʻoluli	55°
Ka hahau ʻana o ka paukūʻolokaʻa	150 mm	Ka helu mana	18.75 kW
Ka huahua (φ50 mm)	42 mau ʻāpana	Uea mana	3×16+2×10 mm²
Ka huahua (φ100 mm)	12 mau ʻāpana	Koi ea	≥0.4 MPa
Ka wāwae mīkini	2200×2160×2600 mm	Kaumaha ʻupena	6000 kg

Pehea e hana ai ka mīkini

1. Ka Hana ʻana i ka Huila Pālua

Hoʻohuli ʻia nā huila wili kū'ē ʻelua (daimana a i ʻole CBN) i nā ʻaoʻao ʻē aʻe, e hoʻopili ana i ke kaomi like ma waena o ka mea hana i paʻa ʻia i loko o nā mea lawe honua. ʻO ka hana pālua e ʻae i ka wehe wikiwiki me ka parallelism koʻikoʻi.

2. Ke kūlana a me ka mana

ʻO nā wili pōpō kikoʻī, nā motika servo, a me nā alakaʻi linear e hōʻoiaʻiʻo i ka pololei o ke kūlana o ±0.001 mm. ʻO nā ana laser i hoʻohui ʻia a i ʻole nā mea optical i ka mānoanoa o ke ala i ka manawa maoli, e hiki ai ke uku ponoʻī.

3. Hoʻomaʻalili a me ke kānana

Hoʻemi kahi ʻōnaehana wai kaomi kiʻekiʻe i ka hoʻopilikia wela a wehe pono i nā ʻōpala. Hoʻopuehu hou ʻia ka coolant ma o ka kānana magnetic a me centrifugal multi-stage, e hoʻolōʻihi ana i ke ola o ka huila a hoʻopaʻa i ka maikaʻi o ke kaʻina hana.

4. Kahua Mana Akamai

Hoʻolako ʻia me nā Siemens/Mitsubishi PLC a me kahi HMI touchscreen, hiki i ka ʻōnaehana hoʻokele ke mālama i nā meaʻai, ka nānā ʻana i ke kaʻina hana manawa maoli, a me nā diagnostics hewa. Hoʻoponopono akamai nā algorithms adaptive i ke kaomi, ka wikiwiki o ka hoʻohuli, a me nā helu hānai e pili ana i ka paʻakikī o ka mea.

Mīkini Wili Kūpono ʻElua ʻaoʻao Metala Keramika Plastics Aniani 1

Nā noi o ka mīkini wili pololei ʻaoʻao pālua

Hana Hana Kaʻa
Hoʻopili ʻia nā wēlau crankshaft, nā apo piston, nā kia hoʻoili, e hoʻokō ana i ka ≤0.005 mm parallelism a me ka ʻili ʻili Ra ≤0.2 μm.

Semiconductor & Electronics
Ka lahilahi ʻana o nā wafers silicon no ka hoʻopili ʻana i ka 3D IC holomua; nā substrates seramika i wili ʻia me ka hoʻomanawanui dimensional o ±0.001 mm.

ʻEnekinia Pololei
Ka hana ʻana i nā ʻāpana hydraulic, nā ʻāpana bearing, a me nā shims kahi e pono ai nā ʻae ʻia ≤0.002 mm.

Nā ʻāpana ʻōniʻoniʻo
Ka hoʻopau ʻana i ke aniani uhi kelepona (Ra ≤0.05 μm), nā hakahaka aniani sapphire, a me nā substrates optical me ka liʻiliʻi o ke kaumaha kūloko.

Nā noi mokulele
Ka mīkini ʻana o nā tenons turbine superalloy, nā ʻāpana insulation ceramic, a me nā ʻāpana kūkulu māmā i hoʻohana ʻia i nā satelite.

Mīkini Wili Kūpono ʻElua ʻaoʻao Nā Metala Nā Keramika Nā Palakiko Aniani 3

Nā Pōmaikaʻi Koʻikoʻi o ka Mīkini Wili Miʻo ʻElua ʻAoʻao

Kūkulu Paʻa
- ʻO ke kiʻikuhi hao hoʻolei kaumaha me ka lāʻau hoʻomaha-koi e hāʻawi i ka haʻalulu haʻahaʻa a me ke kūpaʻa lōʻihi.
- Hoʻokō nā bearings papa kiʻekiʻe a me nā wili pōpō paʻa kiʻekiʻe i ka hana hou ʻana i loko0.003 mm.
ʻIke Mea Hoʻohana Akamai
- Pane PLC wikiwiki (<1 ms).
- Kākoʻo ʻo HMI ʻōlelo like ʻole i ka hoʻokele meaʻai a me ka nānā ʻana i ke kaʻina hana kikohoʻe.
Hiki ke loli a hoʻonui ʻia
- ʻO ka hoʻohālikelike modular me nā lima robotic a me nā ʻōnaehana conveyor e hiki ai ke hana unmanned.
- ʻAe ʻia nā mea paʻa huila like ʻole (resin, daimana, CBN) no ka hana ʻana i nā metala, nā keramika, a i ʻole nā ʻāpana i hui pū ʻia.
Ka hiki ke hana pololei loa
- Hōʻoia ka hoʻoponopono ʻana i ke kaomi pani ʻia±1% pololei.
- ʻO ka ʻenehana i hoʻolaʻa ʻia e ʻae i ka mīkini ʻana i nā ʻāpana maʻamau ʻole, e like me nā aʻa turbine a me nā ʻāpana sila pololei.

Mīkini Wili Kūpono ʻElua ʻaoʻao Nā Metala Nā Keramika Nā Palakiko Aniani 2

Nā nīnau i nīnau pinepine ʻia - Mīkini wili pololei ʻaoʻao pālua

Q1: He aha nā mea e hiki ai i ka Mīkini Wili ʻAoʻao Pālua ke hana?
A1: Hiki i ka Mīkini Wili Kūpono ʻElua ʻaoʻao ke lawelawe i nā ʻano mea like ʻole, me nā metala (kila kila, titanium, nā mea hoʻohuihui alumini), nā keramika, nā plastik ʻenekinia, a me ke aniani optical. Hiki ke koho ʻia nā huila wili kūikawā (daimana, CBN, a i ʻole ka pilina resin) ma muli o ka mea hana.

Q2: He aha ka pae pololei o ka Mīkini Wili Miʻo ʻElua ʻAoʻao?
A2: Hoʻokō ka mīkini i ka parallelism o ≤0.002 mm a me ka ʻoʻoleʻa o ka ʻili o Ra ≤0.1 μm. Mālama ʻia ka pololei o ke kūlana i loko o ±0.001 mm mahalo i nā wili pōpō servo-driven a me nā ʻōnaehana ana in-line.

Q3: Pehea e hoʻomaikaʻi ai ka Mīkini Wili ʻAoʻao Pālua i ka huahana i hoʻohālikelike ʻia me nā wili ʻaoʻao hoʻokahi?
A3: ʻAʻole e like me nā mīkini ʻaoʻao hoʻokahi, wili ka Mīkini Wili Kūpono ʻElua ʻaoʻao i nā ʻaoʻao ʻelua o ka ʻāpana hana i ka manawa like. Hoʻemi kēia i ka manawa pōʻaiapuni, hoʻemi i nā hewa clamping, a hoʻomaikaʻi nui i ka throughput—kūpono no nā laina hana nui.

Q4: Hiki ke hoʻohui ʻia ka Mīkini Wili Kūpono ʻElua ʻaoʻao i loko o nā ʻōnaehana hana hana aunoa?
A4: ʻAe. Ua hoʻolālā ʻia ka mīkini me nā koho automation modular, e like me ka hoʻouka/wehe ʻana i ka robotic, ka mana kaomi loop pani, a me ka nānā ʻana i ka mānoanoa in-line, e hoʻohālikelike piha ana me nā wahi hana akamai.

E pili ana iā mākou

He loea ʻo XKH i ka hoʻomohala ʻenehana kiʻekiʻe, ka hana ʻana, a me ke kūʻai aku ʻana i ke aniani optical kūikawā a me nā mea kristal hou. Lawelawe kā mākou huahana i nā mea uila optical, nā mea uila mea kūʻai aku, a me ka pūʻali koa. Hāʻawi mākou i nā ʻāpana optical Sapphire, nā uhi lens kelepona paʻalima, Ceramics, LT, Silicon Carbide SIC, Quartz, a me nā wafers kristal semiconductor. Me ka ʻike loea a me nā lako hana kiʻekiʻe, ʻoi aku mākou i ka hana ʻana i nā huahana maʻamau ʻole, me ka manaʻo e lilo i alakaʻi i nā mea optoelectronic ʻoihana ʻenehana kiʻekiʻe.